One of the questions frequently asked is, “Should Anderson Powerpole Connectors be soldered or crimped?” The Anderson Powerpole connector is much stronger and more durable when crimped to a wire, but the soldering method will work too.
To install Anderson plugs, you need a specifically designed crimping tool.
However, I have made it easy for you to find affordable and high quality crimping tools for Anderson plugs, so you don’t have to spend time searching.
Here are my recommended products picked out through amazon; you would be interested in depending on your budget…
3 Best Crimping Tool for Anderson Plugs Reviews
Here is my list of the Best Crimping Tool for Anderson Plugs in 2021;
1. TC-1 Ratcheting Crimper for Powerpole Connectors
PowerPoles need to be crimped so that there is no overhang of crimped material beyond the width of the blade. The standard crimpers can’t consistently do that.
PowerPole assembly became easy with the TRIcrimp (irrespective of contact amp rating) and made almost foolproof.
This crimper will make a reliable and firm crimp as long as the wire insertion barrel is fully extended.
Just make sure that the pin is inserted to roll into the stripped wire and digs into it. The connection has a low resistance.
This crimper surprised me with its quality. This ratcheting crimper is less expensive than the expensive pliers, so I weighed the advantages.
Upon opening the package, I was blown away by its heavy-duty construction and the meager price. There is no doubt it will last a lifetime – it’s a professional-grade unit.
Position of the Jaws & Contacts
Different amperage ratings are available for the 3 contacts:
- Wires gauge 16, 18 & 20 can be used with 15 Amp.
- Wire gauges 12, 14 can be used with 30 Amps.
- Wire gauge 10 can be used with 45 Amp.
On the die, there is a position marking corresponding to the contact size. 15 amps are plugged into the 15 amp position. For the 45 amps, they go to the 45 positions; similarly, the 30 amps will go to the 30 positions.
Assembly Instructions for 15 & 30 Amp
The wire should be inserted into the 15 & 30 amp contacts before crimping them. To properly crimp the end of the contact, insert the flat side down into the slot.
When the ratchet mechanism releases, squeeze the ratchet handle. Be careful not to over crimp the handles, as this can break the die.
Assembly Instructions for the 45 Amp
For crimping the 45 amp contact, it is suggested to insert the 45 amp position slot into the tip of the contact before insertion of the wire.
The U (open contact) of the contact should face up when properly positioned. To obtain a proper crimp, the contact must lie sideways. Once the contact is inserted, insert your wire into it.
Once the ratchet mechanism has been released, release the handle. If you over crimp the handles by pushing them together until they touch, this may cause the die to break.
2. Zhushan Anderson Powerpole Crimper
There is nothing cheap about this Chinese crimper, including the piece that holds the contact in place. There is no difference in performance between the original and this.
There are three sizes of power pole contact: 15, 30, 45 amps. That it provides the lowest resistance connections and the highest strength is what I liked most about it.
Using it is a piece of cake. I would still list down the steps to make it easy for you to follow along.
Step – 1: Placing the pin in any of the three slots depends on the slot selected.
Step – 2: Wire connectors must be plugged in after the wire has been stripped.
Step – 3: Hold the connector with one hand while closing the tool slightly until the ratchet engages.
Step – 4: A neat crimp and strong pin must be used for wires.
3. TC- 1 Ratcheting Crimper for power Poles
If you make a lot of connections, the 45 amp connector is an absolute necessity. Throughout my career, one of my mottoes has been, “If it’s not connected, it’s not crimped well enough.”.
After reading an article on crimping specifically for marine terminals a few years ago, I learned that a GOOD crimper would actually cold form the copper strands into one solid piece.
Even if you wanted solder to get inside, a GOOD crimp prevents it. Until now, I had only encountered and used garbage crimpers, but I never encountered one that was good.
As soon as I was able to trust my crimper, I could connect terminals reliably without soldering. Then I learned about Powerpoles (finally!) a few years later.
When I made my first couple, I soldered my connectors, but my 10 gauge wire and 45 amp connectors didn’t fit. The Powerpole crimper (this one) was the one I decided to buy solely for it.
The 45A connectors, after they were soldered, were then crimped using this crimper. Everything went well. Even the excess solder was squeezed out as thin flashing with the connectors the right size and shape for the shells.
Thus, the crimper tore the metal in the terminal into pieces that are stronger than before. It looks good that I have bare copper terminal crimps for 15A and 30A.
Powerpole connectors are similar to Molex connectors. Despite the minor issues, the benefits outweigh the costs of buying these tools.
Best PEX Crimping Tool – Buyer’s Guide
Numerous factors must be considered before making a purchase decision. The preferences of each play an important role. There should be some general features in a good Anderson plug crimping tool.
In this guide, we aim to provide as much information as possible about those features.
When selecting a crimping tool, you should consider your company’s workload before discussing the manual crimping tool options in this guide.
It goes without saying. For anything installed in a large commercial setting, it is best to use an automatic or pneumatic crimping tool.
It can handle considerably more connections because it can handle a larger amount.
For those working on a smaller scale or with fewer connections, the hand tools described in this guide may be adequate.
Comparisons of Anderson plug crimp tools are possible. This means that you will get the best possible deal with these features.
Steel is an integral part of any tool that you choose. A tool’s durability should always be taken into consideration. Long-term, the best tools will be more expensive.
Additionally, their reliability is higher. Saving some money is possible when you use a less durable tool. This device may cause headaches if used frequently, or you may end up replacing it sooner.
It’s better to buy the best tool only once rather than buying inferior ones repeatedly.
You are much more likely to run into more variations than you thought. Different sizes of pipe and connections can be accommodated by your crimping tool.
A project usually uses various pipe sizes, so the same size pipe is not typically used all the way through.
They are adaptable to changing pipe sizes and connections quickly and easily, which is one of the benefits of crimping tools.
It would help if you used a calibrated crimping tool each time because this will ensure optimal performance. It has been noted that some modifiable crimping tools perform well on some sizes but lack efficiency on others.
When you switch sizes, you want to be able to calibrate your crimper quickly and easily.
Choose a tool that is comfortable in your hands. During plumbing projects, you may have to use your crimping tool repeatedly.
It is worth investing a little extra in tools that are easy to hold, grip, and use to prevent blisters, stress, and strain on the hands.
Ratcheting can improve the seal. When you have more control, the compression level can be greater. It is worth the extra money to invest in a high-quality crimping tool with ratcheting. Embedding crimpers of the cinch type will be discussed later in this section.
By using a lightweight tool, the unnecessary strain will be reduced. In this case, the challenge is to ensure that the product remains durable.
Heavyweight is generally stronger than lightweight, while lightweight is typically weaker. Select a crimping tool that can satisfy both requirements and make the most of your investment.
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